The nasal spray filling and capping machine is integrates the entire process flow, including automatic bottle unscrambling, precision filling, pump head press-fitting, capping, and bottle discharging, with fully automated operation throughout. This significantly reduces manual intervention and effectively resolves common issues in traditional production, such as low efficiency, large filling errors, uneven sealing, and insufficient cleanliness. It is the core equipment for standardized and large-scale mass production of spray products.

 

Features

Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-fill-without-bottle, no-cap-feeding-without-bottle, and no-capping-without-bottle, preventing defective products at the source.

Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.

Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.

Optional nitrogen purging system effectively prevents oxidation of the product.

Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.

Compatible with 5–30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.

Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.

Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of highgrade sterile workshops.

Applications

Pharmaceuticals: medicinal rhinitis sprays, hormonal (steroid) nasal sprays, antibacterial nasal solutions, suspensiontype nasal preparations.

Care Products: physiological saline seawater nasal sprays, children‘s nasal irrigation solutions, moisturizing and repairing nasal sprays.

Disinfection & Antiseptic Products: nasal antibacterial and disinfectant sprays, respiratory protective antibacterial sprays.

Applicable Manufacturers: pharmaceutical manufacturers, medical device companies, cosmetics and disinfection product factories, CDMO contract manufacturing organizations.

 

Main Technical Parameters

Model	PYG2/1/1	PYG4/2/2	PYG12/8/8	PYG24/18/18
Stable Production Capacity	30–50 bottles/min	60–90 bottles/min	90–120 bottles/min	200–250 bottles/min
Bottle Conveying Mode	Intermittent		Rotary
Filling Range	5-30ml
Filling Heads	2头 2 heads	4头 4 heads	12头 12 heads	24头 24 heads
Filling Accuracy	≤±1%
Capping Heads	1 head	2 heads	8 heads	18 heads
Number of Transfer Arm Heads			8 heads	18 heads
Number of Overcap Placing Heads	2 heads	2 heads	8 heads	18 heads
Power Supply	220/380V 50/60Hz
Power Consumption	≤2.2kw	≤2.2kw	≤3.5kw	≤5kw
Air Pressure	0.4-0.6MPa
Weight	1000kg	1500kg	2500kg	3500kg
Dimensions	See schematic diagram