{"id":214,"date":"2022-12-24T07:49:31","date_gmt":"2022-12-24T07:49:31","guid":{"rendered":"https:\/\/www.maryatech.com\/?post_type=product&p=214"},"modified":"2024-03-02T06:55:44","modified_gmt":"2024-03-02T06:55:44","slug":"linha-de-producao-de-vedacao-de-enchimento-de-liquidos-em-ampolas","status":"publish","type":"product","link":"https:\/\/www.maryatech.com\/pt\/product\/ampoule-liquid-filling-sealing-production-line\/","title":{"rendered":"Linha de produ\u00e7\u00e3o de selagem de enchimento de l\u00edquidos em ampolas"},"content":{"rendered":"

Linha de produ\u00e7\u00e3o de selagem de enchimento de l\u00edquido de ampola Linha compacta de ampola para lavagem, esteriliza\u00e7\u00e3o e secagem, enchimento e selagem<\/p>\n

Para ver o v\u00eddeo completo da linha de produ\u00e7\u00e3o de enchimento de ampolas de l\u00edquidos, clique neste link de v\u00eddeo da Linha de Selagem e Enchimento de Ampolas<\/p>\n

1. Introdu\u00e7\u00e3o<\/h3>\n

A linha de produ\u00e7\u00e3o de selagem de enchimento de l\u00edquidos de ampolas \u00e9 composta por uma m\u00e1quina ultrass\u00f4nica de lavagem de garrafas, um secador esterilizador e uma m\u00e1quina de enchimento e selagem de ampolas. Ela pode completar a pulveriza\u00e7\u00e3o de \u00e1gua, a limpeza ultrass\u00f4nica, a lavagem com ar e \u00e1gua das paredes internas e externas do frasco da ampola, o pr\u00e9-aquecimento, a secagem e a esteriliza\u00e7\u00e3o, a remo\u00e7\u00e3o da fonte de calor, o resfriamento (pr\u00e9-enchimento de nitrog\u00eanio), o enchimento (p\u00f3s-enchimento de nitrog\u00eanio), a veda\u00e7\u00e3o da ampola e outras fun\u00e7\u00f5es complexas, realizando a produ\u00e7\u00e3o autom\u00e1tica de todo o processo. Cada m\u00e1quina pode ser usada separadamente ou em uma linha de liga\u00e7\u00e3o. A linha completa \u00e9 usada principalmente para enchimento de ampolas de inje\u00e7\u00e3o em f\u00e1bricas farmac\u00eauticas e o tipo geral tamb\u00e9m pode ser usado para enchimento de frascos de antibi\u00f3ticos ou enchimento de p\u00f3.<\/p>\n

2. M\u00e1quina ultrass\u00f4nica de lavagem de ampolas para frascos<\/h3>\n

A m\u00e1quina autom\u00e1tica de lavar garrafas usa principalmente ampolas, frascos e garrafas de l\u00edquidos orais. A aplica\u00e7\u00e3o dessa m\u00e1quina de lavar ampolas \u00e9 ampla e f\u00e1cil de trocar os componentes padr\u00e3o. Limpeza ultrass\u00f4nica, \u00e1gua circulante, WFI, jato de ar comprimido, etc. para limpar o interior e o exterior do frasco v\u00e1rias vezes, evitando a contamina\u00e7\u00e3o cruzada. A \u00e1gua de circula\u00e7\u00e3o pode ser reciclada e filtrada sozinha, economizando energia e custos. A m\u00e1quina de lavar ampolas pode ser usada separadamente ou em uma linha de liga\u00e7\u00e3o.<\/p>\n

3. Forno t\u00fanel para esteriliza\u00e7\u00e3o e secagem de frascos de ampolas<\/h3>\n

O forno de t\u00fanel de secagem para esteriliza\u00e7\u00e3o de ampolas adota uma estrutura integrada de secagem e esteriliza\u00e7\u00e3o em t\u00fanel e consiste na zona de pr\u00e9-aquecimento, zona de esteriliza\u00e7\u00e3o em alta temperatura, zona de resfriamento (resfriamento a ar ou a \u00e1gua + tecnologia de esteriliza\u00e7\u00e3o on-line), correia transportadora e pe\u00e7as de controle el\u00e9trico. A zona de alta temperatura adota o m\u00e9todo de aquecimento por circula\u00e7\u00e3o de ar quente, e a garrafa \u00e9 esterilizada a 350 graus e a fonte de calor \u00e9 removida ap\u00f3s a lavagem da garrafa, com temperatura uniforme e economia de energia. O calor no forno t\u00fanel de circula\u00e7\u00e3o de ar quente \u00e9 distribu\u00eddo uniformemente, e o efeito de remo\u00e7\u00e3o dos recursos de calor \u00e9 bom.<\/p>\n

4. M\u00e1quina de enchimento e selagem de ampolas<\/h3>\n

A m\u00e1quina de enchimento e veda\u00e7\u00e3o de ampolas \u00e9 usada para o enchimento de medicamentos l\u00edquidos em f\u00e1bricas farmac\u00eauticas e na ind\u00fastria de cosm\u00e9ticos. O enchimento, o enchimento de nitrog\u00eanio, a veda\u00e7\u00e3o e outros processos s\u00e3o conclu\u00eddos na mesma m\u00e1quina. A m\u00e1quina de enchimento de ampolas adota o modo de transporte de garrafas por correia cruzada de viga de caminhada horizontal, o servomotor controla o posicionamento e o enchimento da bomba de enchimento, caracterizado por alta velocidade, distribui\u00e7\u00e3o precisa de garrafas e substitui\u00e7\u00e3o conveniente de pe\u00e7as. A bomba de enchimento adota cer\u00e2mica (bomba perist\u00e1ltica) para o enchimento. A m\u00e1quina de enchimento de ampolas tamb\u00e9m pode escolher outras bombas de enchimento: bomba de vidro, bomba de metal, bomba perist\u00e1ltica, bomba de cer\u00e2mica;
\nA plataforma de transporte onde o fundo da garrafa est\u00e1 localizado tem uma certa dist\u00e2ncia da bancada de trabalho, o que \u00e9 ben\u00e9fico para passar por um fluxo laminar de 100 n\u00edveis e evitar o fluxo turbulento do l\u00edquido contaminado.
\nA linha de produ\u00e7\u00e3o de veda\u00e7\u00e3o de enchimento de l\u00edquidos em ampolas pode ser equipada com um sistema de monitoramento on-line para monitorar os principais fatores que afetam a qualidade do produto. (como part\u00edculas de poeira, bact\u00e9rias planct\u00f4nicas, velocidade do vento, press\u00e3o do vento, etc.)<\/p>\n

5. Recursos de desempenho<\/h3>\n

(1) Toda a linha de produ\u00e7\u00e3o de enchimento e veda\u00e7\u00e3o de ampolas de l\u00edquidos atende aos novos requisitos de GMP, e o efeito de limpeza atende aos novos padr\u00f5es e requisitos da Pharma Copaeia;
\n(2) Toda a linha de produ\u00e7\u00e3o de enchimento de ampolas de vidro pode adotar o layout em linha reta ou em forma de L de parede a parede para reduzir o risco de contamina\u00e7\u00e3o cruzada e garantir o n\u00edvel ass\u00e9ptico;
\n(3) Especifica\u00e7\u00e3o aplic\u00e1vel: Ampola de 1 ml a 20 ml (conforme a exig\u00eancia do usu\u00e1rio);
\n(4) Capacidade de produ\u00e7\u00e3o: 12000-36000BPH;
\n(5) N\u00famero de cabe\u00e7otes de enchimento: 2-20, a ser selecionado de acordo com a sa\u00edda;
\nPrecis\u00e3o de enchimento: \u2264\u00b11% (de acordo com as caracter\u00edsticas do medicamento);
\n(7) Estrutura compacta e simples, ocupa menos \u00e1rea;
\nDesempenho est\u00e1vel do produto, opera\u00e7\u00e3o f\u00e1cil e confi\u00e1vel, bela apar\u00eancia;
\nAlto grau de automa\u00e7\u00e3o, poucos operadores necess\u00e1rios;
\n(10) V\u00e1rios m\u00e9todos de fornecimento de g\u00e1s de veda\u00e7\u00e3o, como g\u00e1s natural ou hidrog\u00eanio e g\u00e1s oxig\u00eanio;
\nSistema opcional de exibi\u00e7\u00e3o e impress\u00e3o em tempo real da temperatura de esteriliza\u00e7\u00e3o;
\n(12) A temperatura m\u00e1xima de esteriliza\u00e7\u00e3o do forno t\u00fanel de circula\u00e7\u00e3o de ar quente \u00e9 de 350\u00b0C;
\n(13)Opcional open-RABS sistema de prote\u00e7\u00e3o de isolamento<\/a> e prote\u00e7\u00e3o de capela de fluxo laminar classe 100;
\n(14) Fun\u00e7\u00e3o opcional de alto desempenho sem garrafa e sem enchimento e fun\u00e7\u00e3o de parada de compress\u00e3o;
\n(15) Fun\u00e7\u00e3o de opera\u00e7\u00e3o e controle de articula\u00e7\u00e3o de linha completa;
\nPara realizar o controle e monitoramento totalmente autom\u00e1tico do processo de produ\u00e7\u00e3o, s\u00e3o usados \u200b\u200bmonitoramento de opera\u00e7\u00e3o com tela de toque colorida de alta precis\u00e3o, controle autom\u00e1tico PLC e prote\u00e7\u00e3o autom\u00e1tica, regula\u00e7\u00e3o de velocidade de convers\u00e3o de frequ\u00eancia da m\u00e1quina principal e outras tecnologias de controle;
\nAplic\u00e1vel a uma ampla gama de especifica\u00e7\u00f5es de garrafas e f\u00e1cil de substituir o molde;
\nOs produtos podem ser personalizados de acordo com a demanda real do cliente;<\/p>","protected":false},"excerpt":{"rendered":"

A Marya, um dos excelentes fabricantes de m\u00e1quinas de envase farmac\u00eautico, pode fornecer v\u00e1rios equipamentos farmac\u00eauticos personalizados. O sistema de prote\u00e7\u00e3o de isolamento open-RABS e a prote\u00e7\u00e3o de capela de fluxo laminar classe 100 podem ser equipados na m\u00e1quina de envase de ampolas e frascos.<\/p>","protected":false},"featured_media":218,"template":"","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[21,20],"product_tag":[],"class_list":["post-214","product","type-product","status-publish","has-post-thumbnail","product_cat-ampoule-liquid-filling-sealing-production-line","product_cat-injection-production-line","desktop-align-left","tablet-align-left","mobile-align-left","first","instock","shipping-taxable","product-type-simple"],"yoast_head":"\nAmpoule Liquid Filling Sealing Production Line manufacturer - Marya<\/title>\n<meta name=\"description\" content=\"The ampoule liquid filling sealing production line is composed of ultrasonic bottle washing machine, dryer sterilizer and ampoule filling and sealing machine.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.maryatech.com\/pt\/produto\/linha-de-producao-de-vedacao-de-enchimento-de-liquidos-em-ampolas\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ampoule Liquid Filling Sealing Production Line\" \/>\n<meta property=\"og:description\" content=\"High-end sterile pharmaceutical filling lines manufacturer, with core strengths in complying with EU GMP\/FDA certification, serving multinational pharmaceutical companies.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.maryatech.com\/pt\/produto\/linha-de-producao-de-vedacao-de-enchimento-de-liquidos-em-ampolas\/\" \/>\n<meta property=\"og:site_name\" content=\"Shanghai Marya Pharmaceutical Engineering & Project Co., Ltd.\" \/>\n<meta property=\"article:modified_time\" content=\"2024-03-02T06:55:44+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.maryatech.com\/wp-content\/uploads\/2022\/12\/Ampoule-Liquid-Filling-Sealing-Production-Line.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"750\" \/>\n\t<meta property=\"og:image:height\" content=\"750\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:site\" content=\"@Shanghai_Marya\" \/>\n<meta name=\"twitter:label1\" content=\"Est. tempo de leitura\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minutos\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.maryatech.com\\\/ar\\\/product\\\/ampoule-liquid-filling-sealing-production-line\\\/\",\"url\":\"https:\\\/\\\/www.maryatech.com\\\/ar\\\/product\\\/ampoule-liquid-filling-sealing-production-line\\\/\",\"name\":\"Ampoule Liquid Filling Sealing Production Line manufacturer - 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