{"id":52387,"date":"2024-04-02T07:58:22","date_gmt":"2024-04-02T07:58:22","guid":{"rendered":"https:\/\/www.maryatech.com\/?p=52387"},"modified":"2024-04-07T10:07:14","modified_gmt":"2024-04-07T10:07:14","slug":"o-que-e-uma-linha-de-producao-de-enchimento-de-frascos","status":"publish","type":"post","link":"https:\/\/www.maryatech.com\/pt\/whats-is-a-vial-filling-production-line\/","title":{"rendered":"O que \u00e9 uma linha de produ\u00e7\u00e3o de enchimento de frascos?"},"content":{"rendered":"
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Marya<\/a> A linha de enchimento de frascos \u00e9 uma nova gera\u00e7\u00e3o de linha de liga\u00e7\u00e3o de produ\u00e7\u00e3o de inje\u00e7\u00e3o de \u00e1gua desenvolvida com base na digest\u00e3o e absor\u00e7\u00e3o de linhas de liga\u00e7\u00e3o avan\u00e7adas estrangeiras, incorporando v\u00e1rias tecnologias patenteadas da empresa e visando \u00e0 situa\u00e7\u00e3o atual da produ\u00e7\u00e3o nacional de inje\u00e7\u00e3o. Ela tem design avan\u00e7ado, estrutura razo\u00e1vel, alto grau de automa\u00e7\u00e3o, opera\u00e7\u00e3o est\u00e1vel e confi\u00e1vel, alta efici\u00eancia de produ\u00e7\u00e3o, realizou a mecatr\u00f4nica e seu desempenho atingiu o atual n\u00edvel avan\u00e7ado internacional, podendo substituir produtos importados.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Toda a linha de liga\u00e7\u00e3o de enchimento de frascos \u00e9 dividida em quatro partes de trabalho: limpeza, secagem e esteriliza\u00e7\u00e3o, enchimento e tamponamento, tampagem, cada m\u00e1quina tem sua pr\u00f3pria fun\u00e7\u00e3o espec\u00edfica, que pode realizar suas fun\u00e7\u00f5es de forma precisa e confi\u00e1vel. Ela pode ser usada sozinha ou em uma produ\u00e7\u00e3o interligada.
Depois que os frascos s\u00e3o despejados, eles entram no tanque de \u00e1gua de lavagem bruta para limpeza ultrass\u00f4nica. Ap\u00f3s a conclus\u00e3o da lavagem grosseira, eles entram no processo de lavagem fina por meio da broca e do came de eleva\u00e7\u00e3o. O interior do frasco \u00e9 limpo com \u00e1gua circulante uma vez, ar comprimido duas vezes, ar comprimido uma vez, \u00e1gua de inje\u00e7\u00e3o uma vez, ar comprimido duas vezes e ar comprimido tr\u00eas vezes. Ao mesmo tempo, a parede externa da garrafa \u00e9 lavada com \u00e1gua circulante uma vez e ar comprimido uma vez. Em seguida, a garrafa \u00e9 retirada de forma sincronizada para concluir todo o processo de limpeza.
Ap\u00f3s a limpeza, os frascos s\u00e3o alimentados automaticamente no secador de esteriliza\u00e7\u00e3o tipo t\u00fanel, s\u00e3o secos e esterilizados em uma caixa herm\u00e9tica de fluxo laminar de 100 n\u00edveis. Os frascos s\u00e3o operados a uma temperatura de esteriliza\u00e7\u00e3o de 320 graus e, em seguida, entram na zona de resfriamento para resfriar os frascos. Em seguida, s\u00e3o enviados para a m\u00e1quina de enchimento para serem enchidos e tampados. Depois que os frascos s\u00e3o secos e esterilizados, todo o processo de enchimento \u00e9 realizado sob a prote\u00e7\u00e3o de um fluxo laminar de 100 n\u00edveis.
Marya linha de produ\u00e7\u00e3o de enchimento de frascos<\/a> adota tecnologia de produ\u00e7\u00e3o avan\u00e7ada, como limpeza ultrass\u00f4nica, lavagem alternada \u00e1gua-ar com v\u00e1rias agulhas, secagem e esteriliza\u00e7\u00e3o de fluxo laminar de ar quente, enchimento com v\u00e1rias agulhas e veda\u00e7\u00e3o de trefila\u00e7\u00e3o, etc., com estrutura compacta, desempenho seguro e pr\u00e1tico, fun\u00e7\u00e3o est\u00e1vel e confi\u00e1vel, espa\u00e7o pequeno, baixa necessidade de sala limpa, o que reduz bastante o custo de uso do sistema de climatiza\u00e7\u00e3o e o custo de constru\u00e7\u00e3o da planta.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Essa linha de liga\u00e7\u00e3o para enchimento de frascos \u00e9 adequada para frascos de 50 ml, 100 ml, 10 ml e 50 ml, com poucas especifica\u00e7\u00f5es e f\u00e1cil substitui\u00e7\u00e3o e ajuste. Ela aumenta a capacidade de adapta\u00e7\u00e3o \u00e0s mudan\u00e7as na demanda do mercado, melhora a utiliza\u00e7\u00e3o do equipamento, reduz os custos de uso e melhora a efici\u00eancia da produ\u00e7\u00e3o.<\/p>

A m\u00e1quina \u00fanica de toda a unidade de enchimento \u00e9 controlada por uma interface homem-m\u00e1quina program\u00e1vel por PLC, que pode ser controlada por liga\u00e7\u00e3o e opera\u00e7\u00e3o aut\u00f4noma, que pode realizar o monitoramento do status da produ\u00e7\u00e3o e das condi\u00e7\u00f5es do local de produ\u00e7\u00e3o e desligar automaticamente em caso de falha, garantindo a opera\u00e7\u00e3o normal de toda a linha de enchimento de frascos.<\/p>

As partes em contato com o medicamento l\u00edquido s\u00e3o feitas de a\u00e7o inoxid\u00e1vel 316L, tubos de silicone de alta qualidade ou artigos de vidro, e as partes cobertas por fora s\u00e3o feitas de chapas de a\u00e7o inoxid\u00e1vel 304-2B. Em termos de sele\u00e7\u00e3o do material do equipamento, ele est\u00e1 em total conformidade com os requisitos das especifica\u00e7\u00f5es GMP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Em termos de opera\u00e7\u00e3o de controle, ele tamb\u00e9m pode ser configurado de acordo com as necessidades especiais dos usu\u00e1rios. De acordo com a situa\u00e7\u00e3o do pr\u00e9dio da f\u00e1brica, a esteira de malha de transporte de garrafas \u00e9 adicionada para inserir automaticamente os frascos e evitar o manuseio manual na \u00e1rea limpa. Ela pode realizar todo o processo de produ\u00e7\u00e3o na \u00e1rea limpa sem a rota\u00e7\u00e3o da mesa girat\u00f3ria, e a desembalagem e o carregamento dos frascos e o carregamento dos produtos acabados s\u00e3o todos conclu\u00eddos na \u00e1rea geral. Simplifique o processo de limpeza e esteriliza\u00e7\u00e3o da mesa girat\u00f3ria, reduza a contamina\u00e7\u00e3o cruzada de pessoas e fluxos na \u00e1rea limpa e torne toda a unidade mais alinhada com os requisitos de GMP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Marya vial filling line is a new generation of water injection production linkage line developed on the basis of digesting and absorbing foreign advanced linkage lines, incorporating a number of patented technologies of the company, and aiming at the current situation of domestic injection production. It has advanced design, reasonable structure, high degree of automation, […]<\/p>\n","protected":false},"author":1,"featured_media":52572,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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