{"id":2150,"date":"2023-07-12T08:42:03","date_gmt":"2023-07-12T08:42:03","guid":{"rendered":"https:\/\/www.maryatech.com\/?post_type=product&p=2150"},"modified":"2026-08-08T08:39:03","modified_gmt":"2026-08-08T08:39:03","slug":"ligne-de-production-de-remplissage-de-cartouches","status":"publish","type":"product","link":"https:\/\/www.maryatech.com\/fr\/product\/cartridge-filling-production-line\/","title":{"rendered":"Ligne de production pour le remplissage de cartouches"},"content":{"rendered":"

Pr\u00e9sentation du produit :<\/h2>\n

La ligne de production de remplissage de cartouches est compos\u00e9e d'une machine \u00e0 laver les bouteilles \u00e0 ultrasons, d'une machine int\u00e9gr\u00e9e d'injection d'huile de silicone \u00e0 s\u00e9chage \u00e0 l'air, d'un s\u00e9choir de st\u00e9rilisation et d'une machine \u00e0 boucher les cartouches. Elle peut remplir des fonctions complexes telles que la pulv\u00e9risation d'eau, le nettoyage par ultrasons, le rin\u00e7age \u00e0 l'air et \u00e0 l'eau des parois int\u00e9rieures et ext\u00e9rieures des bouteilles de cartouches, le s\u00e9chage \u00e0 l'air, la pulv\u00e9risation d'huile de silicone, le pr\u00e9chauffage, le s\u00e9chage et la st\u00e9rilisation, l'\u00e9limination de la source de chaleur, le refroidissement, le bouchage, le remplissage, le capsulage, etc. Chaque machine peut \u00eatre utilis\u00e9e s\u00e9par\u00e9ment ou en cha\u00eene et est principalement utilis\u00e9e pour la production de cartouches injectables dans des conditions aseptiques dans l'industrie pharmaceutique.<\/p>\n

Caract\u00e9ristiques de performance\uff1a<\/h2>\n

1. Nombreuses sp\u00e9cifications applicables, grande capacit\u00e9 de production, grande pr\u00e9cision de remplissage :<\/h2>\n

(1)Sp\u00e9cifications applicables : 1,5-3ml
\n(2) Capacit\u00e9 de production : ~8400 bouteilles\/heure
\n(3) Nombre de t\u00eates de bouchage : 4
\n(4) Nombre de t\u00eates de remplissage : 8 (r\u00e9parties en deux remplissages)
\n(5) Pr\u00e9cision de remplissage : jusqu'\u00e0 \u00b11%
\n(6)Taux de r\u00e9ussite du colmatage : \u226599%
\n(7)Plafonnement du taux de qualification : \u226599%<\/p>\n

2. Technologie mature, utilisant une technologie de pointe \u00e0 la pointe de l'industrie, performance stable et r\u00e9duction des co\u00fbts :<\/h3>\n

(1) L'ensemble ligne de remplissage de cartouches<\/a> r\u00e9pond aux exigences des nouvelles BPF, et l'effet de nettoyage des bouteilles r\u00e9pond aux nouvelles normes et exigences de la pharmacop\u00e9e ;
\n(2) Cette ligne de remplissage est un mod\u00e8le de contr\u00f4le de syst\u00e8me \u00e0 servomoteur complet, et les param\u00e8tres \u00e0 r\u00e9gler peuvent \u00eatre ajust\u00e9s sur l'\u00e9cran tactile ;
\n(3) Le syst\u00e8me de contr\u00f4le \u00e9lectrique avanc\u00e9 est adopt\u00e9, la vitesse de fonctionnement peut \u00eatre r\u00e9gl\u00e9e en continu, avec une fonction de verrouillage compl\u00e8te, et l'\u00e9cran d'affichage des param\u00e8tres de fonctionnement est centralis\u00e9 ;
\n(4) La source de chaleur du four tunnel \u00e0 circulation d'air chaud est uniform\u00e9ment r\u00e9partie et l'effet d'\u00e9limination de la source de chaleur est bon ;
\n(5) L'\u00e9tuve de st\u00e9rilisation convient non seulement au s\u00e9chage, \u00e0 la d\u00e9sinfection et \u00e0 la st\u00e9rilisation des ampoules, des flacons et des cartouches, mais aussi au s\u00e9chage, \u00e0 la d\u00e9sinfection et \u00e0 la st\u00e9rilisation d'autres flacons pharmaceutiques en verre ;
\n(6) Enregistrement automatique de la temp\u00e9rature et impression automatique des courbes ;
\n(7) Utilisation du cadran de positionnement pour d\u00e9placer les bouteilles (entra\u00eenement par servomoteur) pour d\u00e9placer 4 bouteilles \u00e0 la fois, le positionnement du remplissage est pr\u00e9cis ;
\n(8) La pompe \u00e0 valve rotative en c\u00e9ramique (8 jeux) est utilis\u00e9e pour remplir deux fois, le premier remplissage est de 50-70%, le second est un remplissage complet, et il y a une aiguille de pompage \u00e0 vide \u00e0 l'embouchure de la bouteille remplie lors du second remplissage, et le peu de liquide en exc\u00e8s est pomp\u00e9 dans la bouteille de recyclage \u00e0 travers l'aiguille de pompage ;
\n(9) Les parties en contact avec la solution chimique sont en acier inoxydable 316L ou en silicone, et les autres surfaces sont en acier inoxydable 304 ou en POM (PE) ;
\n(10) La ligne de remplissage de bouteilles de cartouches Marya est dot\u00e9e d'une fonction d'articulation compl\u00e8te de la ligne et d'un contr\u00f4le de l'articulation des \u00e9quipements avant et arri\u00e8re ;
\n(11) L'utilisation d'un \u00e9cran tactile couleur de haute pr\u00e9cision pour la surveillance des op\u00e9rations, le contr\u00f4le automatique PLC, la protection automatique, la r\u00e9gulation de la vitesse de conversion de la fr\u00e9quence de l'h\u00f4te et d'autres technologies de contr\u00f4le pour le contr\u00f4le et la surveillance automatiques du processus de production ;<\/p>\n

3. Diverses fonctions sont disponibles en option et peuvent \u00eatre personnalis\u00e9es en fonction de vos besoins :<\/h3>\n

(1) Le servomoteur contr\u00f4le la pompe de remplissage, avec une grande pr\u00e9cision de remplissage et un r\u00e9glage pratique ;
\n(2) Syst\u00e8me CIP\/SIP en option ;
\n(3) La fonction de st\u00e9rilisation en ligne de la section de refroidissement du four tunnel \u00e0 circulation d'air chaud ;
\n(4) L'\u00e9quipement a une structure compacte, avec une porte en verre ouvrant le couvercle de protection, et peut \u00eatre configur\u00e9 avec un syst\u00e8me de protection d'isolation Open-RABS\/Close-RABS et un syst\u00e8me de purification d'air \u00e0 flux laminaire de niveau 100 ;
\n(5) Le syst\u00e8me de remplissage sous vide peut \u00eatre configur\u00e9 pour le remplissage de produits \u00e0 haute viscosit\u00e9 ;
\n(6) Selon que le produit du client est toxique ou actif, le syst\u00e8me enti\u00e8rement ferm\u00e9 Syst\u00e8me d'isolement aseptique (Isolateur)<\/a> peuvent \u00eatre configur\u00e9s ;<\/p>","protected":false},"excerpt":{"rendered":"

Industrie d'application :
\nLa ligne de remplissage de cartouches Marya est principalement utilis\u00e9e dans l'industrie biom\u00e9dicale et cosm\u00e9tique. Elle convient au remplissage et \u00e0 la production de vaccins, d'insuline, d'antibiotiques, d'interf\u00e9ron, de m\u00e9dicaments d'anesth\u00e9sie et de s\u00e9dation et d'autres m\u00e9dicaments, ainsi que d'acide hyaluronique et d'autres produits de beaut\u00e9. Le produit fini peut \u00e9galement \u00eatre utilis\u00e9 en ophtalmologie, stomatologie, oto-rhino-laryngologie, orthop\u00e9die, gyn\u00e9cologie et autres industries m\u00e9dicales.<\/p>","protected":false},"featured_media":208307,"template":"","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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