{"id":52387,"date":"2024-04-02T07:58:22","date_gmt":"2024-04-02T07:58:22","guid":{"rendered":"https:\/\/www.maryatech.com\/?p=52387"},"modified":"2024-04-07T10:07:14","modified_gmt":"2024-04-07T10:07:14","slug":"que-es-una-linea-de-produccion-de-llenado-de-viales","status":"publish","type":"post","link":"https:\/\/www.maryatech.com\/es\/whats-is-a-vial-filling-production-line\/","title":{"rendered":"\u00bfQu\u00e9 es una l\u00ednea de producci\u00f3n de llenado de viales?"},"content":{"rendered":"
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Marya<\/a> La l\u00ednea de llenado de viales es una nueva generaci\u00f3n de l\u00ednea de inyecci\u00f3n de agua desarrollada sobre la base de la digesti\u00f3n y absorci\u00f3n de l\u00edneas de inyecci\u00f3n avanzadas extranjeras, incorporando una serie de tecnolog\u00edas patentadas de la empresa, y apuntando a la situaci\u00f3n actual de la producci\u00f3n nacional de inyecci\u00f3n. Tiene un dise\u00f1o avanzado, estructura razonable, alto grado de automatizaci\u00f3n, funcionamiento estable y fiable, alta eficiencia de producci\u00f3n, ha realizado la mecatr\u00f3nica, y su rendimiento ha alcanzado el nivel avanzado internacional actual, que puede sustituir a los productos importados.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Qu\u00e9\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Toda la l\u00ednea de enlace de llenado de viales se divide en cuatro partes de trabajo: limpieza, secado y esterilizaci\u00f3n, llenado y taponado, taponado, cada m\u00e1quina individual tiene su propia funci\u00f3n espec\u00edfica, que puede realizar con precisi\u00f3n y fiabilidad sus funciones. Puede ser utilizado solo o en la producci\u00f3n de enlace.
Despu\u00e9s de verter los viales, entran en el tanque de agua de lavado en bruto para su limpieza por ultrasonidos. Una vez finalizado el lavado en bruto, entran en el proceso de lavado fino a trav\u00e9s del sinf\u00edn y la leva de elevaci\u00f3n. El interior del frasco se limpia con agua circulante una vez, aire comprimido dos veces, aire comprimido una vez, agua de inyecci\u00f3n una vez, aire comprimido dos veces y aire comprimido tres veces. Al mismo tiempo, la pared exterior de la botella se lava con agua circulante una vez y aire comprimido otra. A continuaci\u00f3n, la botella se extrae de forma sincronizada para completar todo el proceso de limpieza.
Tras la limpieza, los viales se introducen autom\u00e1ticamente en el secador de esterilizaci\u00f3n tipo t\u00fanel, se secan y se esterilizan en una caja herm\u00e9tica de flujo laminar de 100 niveles. Los viales se operan a una temperatura de esterilizaci\u00f3n de 320 grados, y luego entran en la zona de enfriamiento para enfriar los viales. A continuaci\u00f3n se env\u00edan a la m\u00e1quina llenadora para su llenado y taponado. Una vez secados y esterilizados los viales, todo el proceso de llenado se lleva a cabo bajo la protecci\u00f3n de un flujo laminar de 100 niveles.
Marya l\u00ednea de producci\u00f3n de llenado de viales<\/a> adopta la tecnolog\u00eda de producci\u00f3n avanzada, tales como la limpieza por ultrasonidos, multi-aguja de agua-aire de lavado alternativo, aire caliente de secado de flujo laminar y la esterilizaci\u00f3n, multi-aguja de llenado y el alambre de dibujo de sellado, etc, con estructura compacta, el rendimiento seguro y pr\u00e1ctico, estable y fiable funci\u00f3n, peque\u00f1o espacio de piso, las bajas necesidades de sala blanca, lo que reduce en gran medida el uso de los costos del sistema de hvac y el edificio de construcci\u00f3n de la planta de costo.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Esta l\u00ednea de uni\u00f3n para llenado de viales es adecuada para viales de 50 ml, 100 ml, 10 ml y 50 ml, con pocas especificaciones y f\u00e1cil sustituci\u00f3n y ajuste. Aumenta la capacidad de adaptaci\u00f3n a los cambios en la demanda del mercado, mejora la utilizaci\u00f3n del equipo, reduce los costes de uso y mejora la eficiencia de la producci\u00f3n.<\/p>

La m\u00e1quina individual de toda la unidad de llenado est\u00e1 controlada por una interfaz hombre-m\u00e1quina programable PLC, que puede ser controlada por vinculaci\u00f3n y operaci\u00f3n aut\u00f3noma, que puede realizar la supervisi\u00f3n del estado de producci\u00f3n y las condiciones del sitio de producci\u00f3n, y apagarse autom\u00e1ticamente en caso de fallo, asegurando el funcionamiento normal de toda la l\u00ednea de llenado de viales.<\/p>

Las partes en contacto con el medicamento l\u00edquido son de acero inoxidable 316L, tubos de silicona de alta calidad o cristaler\u00eda, y las partes cubiertas en el exterior son de placas de acero inoxidable 304-2B. En cuanto a la selecci\u00f3n del material del equipo, cumple plenamente los requisitos de las especificaciones GMP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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En cuanto a la operaci\u00f3n de control, tambi\u00e9n puede configurarse seg\u00fan las necesidades especiales de los usuarios. Seg\u00fan la situaci\u00f3n del edificio de la f\u00e1brica, se a\u00f1ade la cinta de malla de transporte de frascos para introducir autom\u00e1ticamente los frascos y evitar la manipulaci\u00f3n manual en la zona limpia. Puede realizar todo el proceso de producci\u00f3n en la zona limpia sin la rotaci\u00f3n de la mesa giratoria, y el desembalaje y la carga de los frascos y la carga de los productos acabados se completan en la zona general. Simplifica el proceso de limpieza y esterilizaci\u00f3n de la plataforma giratoria, reduce la contaminaci\u00f3n cruzada de personas y flujos en la zona limpia, y hace que toda la unidad se ajuste m\u00e1s a los requisitos GMP.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Marya vial filling line is a new generation of water injection production linkage line developed on the basis of digesting and absorbing foreign advanced linkage lines, incorporating a number of patented technologies of the company, and aiming at the current situation of domestic injection production. It has advanced design, reasonable structure, high degree of automation, […]<\/p>\n","protected":false},"author":1,"featured_media":52572,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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