{"id":340722,"date":"2026-07-23T14:45:59","date_gmt":"2026-07-23T14:45:59","guid":{"rendered":"https:\/\/www.maryatech.com\/?post_type=product&p=340722"},"modified":"2026-07-24T04:10:15","modified_gmt":"2026-07-24T04:10:15","slug":"bioreaktorsystem","status":"publish","type":"product","link":"https:\/\/www.maryatech.com\/de\/product\/bioreactor-system\/","title":{"rendered":"Bioreaktorsystem"},"content":{"rendered":"

Das Bioreaktorsystem zeichnet sich durch einen modularen Konstruktions- und Fertigungsansatz aus, bei dem das Kulturgef\u00e4\u00df, das Rohrleitungssystem, die Mess- und Regeleinheiten sowie die Komponenten f\u00fcr den aseptischen Betrieb in einem einzigen Modul integriert sind. Es wird werkseitig vorinstalliert, vorinbetriebgenommen und einer Sterilit\u00e4tsvalidierung unterzogen, sodass vor Ort lediglich ein schneller Anschluss erforderlich ist, um den Betrieb sofort aufnehmen zu k\u00f6nnen. Die Anlage erm\u00f6glicht einen vollst\u00e4ndig automatisierten Bioprozessbetrieb und erf\u00fcllt dabei zentrale Prozessanforderungen wie Temperaturregelung, pH-Einstellung, Regelung des gel\u00f6sten Sauerstoffs, Mischen und R\u00fchren, Bel\u00fcftung und Gasaustausch sowie Dosierung und Probenahme. Es kann aseptische CIP- (Cleaning-in-Place) und SIP- (Sterilization-in-Place) Verfahren eigenst\u00e4ndig durchf\u00fchren und unterst\u00fctzt dabei vollst\u00e4ndig die vollautomatische One-Touch-Steuerung, was ein intelligentes und unbeaufsichtigtes Prozessmanagement erm\u00f6glicht.<\/p>\n

Die Anlage zeichnet sich durch eine benutzerfreundliche Bedienung und eine gleichbleibende Leistung aus. Durch die vollst\u00e4ndige Automatisierung werden menschliche Bedienungsfehler weitgehend ausgeschlossen, wodurch die Prozesskonsistenz und die Produktqualit\u00e4t gew\u00e4hrleistet werden. Dar\u00fcber hinaus verf\u00fcgt unser Unternehmen \u00fcber ein robustes Qualit\u00e4tssicherungssystem und ein engagiertes Validierungsteam, das den Anwendern eine vollst\u00e4ndige Validierungsdokumentation sowie technischen Support bereitstellt, der den einschl\u00e4gigen technischen Spezifikationen der pharmazeutischen Industrie und den GMP-Anforderungen entspricht.<\/p>\n

Das System kommt in einer Vielzahl von Bioprozessen zum Einsatz, darunter in der Biopharmazie, der Impfstoffentwicklung, bei biologischen Wirkstoffen, der mikrobiellen Fermentation, der Tierzellkultur, der Herstellung von Enzympr\u00e4paraten sowie in weiteren biotechnologischen Prozessen.<\/p>\n

Produktmerkmale<\/p>\n

    \n
  1. Hocheffiziente Kultivierung \u2013 Vollautomatischer Betrieb mit pr\u00e4ziser Regulierung der Kulturumgebung, wodurch die Vermehrungseffizienz von St\u00e4mmen und Zellen sowie die Produktausbeute verbessert, der Kulturzyklus verk\u00fcrzt und die Gesamtproduktivit\u00e4t gesteigert werden.<\/li>\n
  2. Flexible Anpassungsf\u00e4higkeit \u2013 Kompakte Bauweise mit individuell anpassbaren Beh\u00e4ltergr\u00f6\u00dfen und Funktionsmodulen, die auf den Produktionsstandort und die Prozessanforderungen des Anwenders zugeschnitten sind. Das System eignet sich f\u00fcr Versuche im Laborma\u00dfstab, Tests im Pilotma\u00dfstab sowie die industrielle Massenproduktion in allen Phasen.<\/li>\n
  3. Pr\u00e4zise Messung und Regelung \u2013 Echtzeit-Online-\u00dcberwachung w\u00e4hrend des gesamten Kultivierungsprozesses mit genauer Regelung von Parametern wie Temperatur, pH-Wert, gel\u00f6stem Sauerstoff, R\u00fchrgeschwindigkeit, Bel\u00fcftungsrate und Futterzugabe, wodurch Prozessstabilit\u00e4t und Reproduzierbarkeit gew\u00e4hrleistet werden.<\/li>\n
  4. Aseptische Sicherheit \u2013 Ausgestattet mit umfassenden Funktionen zur Reinigung vor Ort (CIP) und Sterilisation vor Ort (SIP). Der Beh\u00e4lter und die Rohrleitungen sind hygienisch konstruiert, weisen keine Totr\u00e4ume auf und lassen sich leicht reinigen, wodurch Kontaminationen bereits an der Quelle wirksam verhindert werden und die Anforderungen an die aseptische Produktion erf\u00fcllt werden.<\/li>\n
  5. Stabile Skalierbarkeit \u2013 Basierend auf einem selbst entwickelten Bioreaktor-Steuerungssystem mit zwei Steuerungsmodi (lokaler Betrieb + Fern\u00fcberwachung). Die Systemsoftware unterst\u00fctzt fortlaufende Upgrades, und die Hardware verf\u00fcgt \u00fcber reservierte redundante Schnittstellen, um zuk\u00fcnftigen Prozessverbesserungen und dem Bedarf an einer Erweiterung der Produktionslinie gerecht zu werden.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    Das Bioreaktorsystem geh\u00f6rt zu den Kernanlagen in der biopharmazeutischen Produktion. Es findet breite Anwendung in den Bereichen Biopharmazeutika, Impfstoffentwicklung, biologische Wirkstoffe, mikrobielle Fermentation sowie Tier- und Pflanzenzellkulturen. Um w\u00e4hrend des gesamten Arbeitsablaufs der biotechnologischen Herstellung eine stabile Kulturumgebung f\u00fcr St\u00e4mme und Zellen zu gew\u00e4hrleisten, mikrobielle Kontaminationen zu verhindern und die GMP-Produktionsstandards der biopharmazeutischen Industrie zu erf\u00fcllen, m\u00fcssen die konstruktive Auslegung, die Prozessanpassungsf\u00e4higkeit und die Regelgenauigkeit der Anlagen hohen Anforderungen gen\u00fcgen.<\/p>","protected":false},"featured_media":340723,"template":"","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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