{"id":251,"date":"2023-01-03T07:48:57","date_gmt":"2023-01-03T07:48:57","guid":{"rendered":"https:\/\/www.maryatech.com\/?post_type=product&#038;p=251"},"modified":"2025-07-23T15:47:08","modified_gmt":"2025-07-23T15:47:08","slug":"aseptische-anlage-zum-fullen-und-verschliesen-von-vorgefullten-spritzen","status":"publish","type":"product","link":"https:\/\/www.maryatech.com\/de\/product\/aseptic-pre-filled-syringe-filling-and-sealing-line\/","title":{"rendered":"Aseptische Abf\u00fcll- und Verschlie\u00dfanlage f\u00fcr vorgef\u00fcllte Spritzen"},"content":{"rendered":"<h3>1. Einleitung<\/h3>\n<p>Die aseptische Abf\u00fcll- und Versiegelungslinie f\u00fcr vorgef\u00fcllte Spritzen ist eine automatisierte aseptische Abf\u00fcllanlage, die speziell f\u00fcr vorgef\u00fcllte Kunststoffspritzen entwickelt wurde. Sie integriert die hochpr\u00e4zise Abf\u00fcllung, die aseptische Verarbeitung und die versiegelte Verpackung. Sie eignet sich haupts\u00e4chlich f\u00fcr die Herstellung und Verpackung verschiedener aseptischer Produkte wie Impfstoffe, monoklonale Antik\u00f6rper, niedermolekulares Heparin, Insulin und Hyalurons\u00e4ure.<\/p>\n<p>&nbsp;<\/p>\n<h3>2. Leistung bei der Bef\u00fcllung vorgef\u00fcllter Spritzen<\/h3>\n<ul>\n<li>Die Konstruktion, die Materialien, die Herstellung, die Montage und die Inbetriebnahme des gesamten Herstellungsprozesses der Abf\u00fcllanlage f\u00fcr vorgef\u00fcllte Spritzen entsprechen den neuen GMP-Vorschriften.<\/li>\n<li>Die PFS-Abf\u00fcllmaschine mit elektromechanischer Integrationssteuerung, stabilem Betrieb und hohem Automatisierungsgrad.<\/li>\n<li>Anwendungen: 1ml - 20ml (je nach Benutzerspezifikation).<\/li>\n<li>Abf\u00fcllbereich: 0,1ml-20ml.<\/li>\n<li>Kapazit\u00e4t: 2000-30000 bph.<\/li>\n<li>F\u00fcllkopf: 2-10 St\u00fcck, Auswahl je nach Kapazit\u00e4t.<\/li>\n<li>Verschiedene Arten von Spritzenf\u00fcllpumpen: Metallpumpe, Peristaltikpumpe, Keramikpumpe.<\/li>\n<li>F\u00fcllgenauigkeit der PFS-F\u00fcllmaschine: \u2264 \u00b1 1 % (abh\u00e4ngig von den Eigenschaften des Arzneimittels).<\/li>\n<li>Bestehensquote \u226599,9%.<\/li>\n<li>Vollautomatische Produktionssteuerung mit intelligenten Pr\u00fcfger\u00e4ten an den Kernstationen.<\/li>\n<li>Keine Reibung zwischen der Kontaktfl\u00e4che des Stopfens und der Arzneimittell\u00f6sung und der Bodenschiene w\u00e4hrend des Transports. Der Stopfen ist immer durch eine laminare Str\u00f6mung gesch\u00fctzt, wodurch das Risiko von Partikeln und Kontaminationen vermieden wird.<\/li>\n<li>Die Hauptantriebskomponenten der Spritzenabf\u00fcllanlage sind servoangetrieben und befinden sich im unteren Teil des Maschinenrahmens, was eine pr\u00e4zise Positionierung erm\u00f6glicht und Umweltbelastungen vermeidet.<\/li>\n<\/ul>\n<h3>3. Spritzenabf\u00fcllanlage Konfigurierbare Funktionen<\/h3>\n<ul>\n<li>Die Kunststoffspritzenf\u00fcllmaschine kann mit einer servomotorgesteuerten F\u00fcllpumpe ausgestattet werden, die hochpr\u00e4zise und leicht einzustellen ist.<\/li>\n<li>Konfigurierbares Abf\u00fcllsystem CIP\/SIP-System.<\/li>\n<li>Eine Stickstoff-F\u00fcllvorrichtung kann so konfiguriert werden, dass die medizinische L\u00f6sung von Sauerstoff isoliert wird; <span style=\"font-size: 16px;\">Kann mit einem Vakuum ausgestattet werden <a href=\"https:\/\/www.marya.com.cn\/product\/Pharmaceutical-Machinery-14\">F\u00fcllsystem<\/a> f\u00fcr die Abf\u00fcllung von hochviskosen Produkten.<\/span><\/li>\n<li>Konfigurierbar mit dem Open-RABS-Isolationsschutzsystem und dem Laminar-Flow-Luftreinigungssystem der Klasse 100.<\/li>\n<li>Die leistungsstarke Funktion \u201eKeine Flasche, kein F\u00fcllen\u201c, \u201eKeine Flasche, kein Verschlie\u00dfen\u201c und die verkn\u00fcpfte Flaschenquetsch-Stopp-Funktion k\u00f6nnen konfiguriert werden.<\/li>\n<li>Die automatische Kalibrierung des F\u00fcllvolumens kann so konfiguriert werden, dass das F\u00fcllvolumen vollautomatisch kalibriert wird.<\/li>\n<li>Ausr\u00fcstbar mit vollst\u00e4ndig geschlossenen <a href=\"https:\/\/www.maryatech.com\/de\/produkt\/ausrustung-fur-die-aseptische-isolierung\/\">Systeme zur aseptischen Isolierung (Isolator)<\/a> und <a href=\"https:\/\/www.maryatech.com\/de\/produkt\/bibo-bag-in-bag-out-hepa-filter\/\">Bag-in-Bag-out-Systeme (BIBO)<\/a> falls erforderlich.<\/li>\n<li>Vollautomatische Steuerung und \u00dcberwachung des Produktionsprozesses mithilfe von Steuerungstechnologien wie hochpr\u00e4ziser Farb-Touchscreen-Bedienung und -\u00dcberwachung, automatischer SPS-Steuerung, automatischem Schutz und variabler Frequenzgeschwindigkeitsregelung des Mainframes.<\/li>\n<li>Kann die entsprechenden Produkte entsprechend den tats\u00e4chlichen Bed\u00fcrfnissen des Kunden anpassen.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Als professioneller Hersteller von F\u00fcllmaschinen f\u00fcr vorgef\u00fcllte Spritzen produzieren wir Maschinen mit hoher Produktionskapazit\u00e4t f\u00fcr Batch-F\u00fcllvorg\u00e4nge. Vollautomatisches Design, saubere laminare Str\u00f6mung Schutz in den gesamten Produktionsprozess, Servo-System-Steuerung, k\u00f6nnen Ihre verschiedenen Bed\u00fcrfnisse der Spritze F\u00fcllung Anwendungen abzuschlie\u00dfen.<\/p>","protected":false},"featured_media":208340,"template":"","meta":{"om_disable_all_campaigns":false,"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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